Roof chopping, customising and stretching the back of the cab - 64 Toyota Stout build.
In this episode, I deconstruct the roof and rear wall pieces and commence the roof chop and cab extension.
I ended up chopping it below the window, this was the window will stay proportionate.
When the roof is chopped, the top piece moves downward and the B pillar pieces need moving outwards at the base to line back up with the outside of the body. This creates a wedge of blank space which needs filling. Instead of filling the gap, I made some new upper a pillars and whilst doing so, I deleted the rain gutters, extended it 60mm, added a swage line and rounded the edge of the door opening off.
Whilst removing the rain gutters, I added a little subtle lip to the back of the cab above the rear window. To take away a bit of guesswork, I drew the back of the cab to scale on the computer and then printed the template. The technology is there so why not use it.
I also made quite a few new pieces to replace rust/ save plugging up spot weld holes. the lower corners were remade as they fell short after the
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