After replacing the accessory belt and idler/tensioner pulleys, this Ford Duratec HE developed an annoying knock or rattle under certain revs and loads. It’s difficult to tell by ear whether a knock is coming from within the engine, or if it’s maybe a bad pulley.
You can disconnect the belt from the crankshaft and run the engine safely for a short time, to identify if the engine is making the noise without the belt and pulleys being turned.
More on the belt & pulleys ~
* Replacing the belt & idler/tensioner:
* More on the belt tensioner:
* Water pump:
* Over-running alternator pul
...ley (OAP):
Amazon links for the Duratec HE (check your part no.s):
* Serpentine belts & pulleys ~ US: | UK:
* 6PK2225 as featured ~ US: | UK:
* Idler as featured ~ US: | UK:
* Tensioner featured (Continental # 49405):
* More tensioners ~ US: | UK:
* Water pump ~
* Or, for generic pumps the Ford part # is 1142427 ~ US: | UK:
* Alternator over-run pulley, try searching ~ US: | UK:
More detailed links for tools etc are in the specific videos above.
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