Build A Caterham 420R Kit Car In 30 Minutes // Time-lapsed of course!
Almost 3 years after turning on the first GoPro to film our Caterham 420R Kit Car build, I finally got around to creating this video...
This video is a recap of the major points of our build and is in no way representative of everyone’s experience - every Caterham and every build is different!
It has taken many many hours of editing to get this video into the shape you see here. The audio is a bit janky in places and there are too many jump cuts in the pieces of me to camera... but after 3 years I decided I just had to get something published.
Hopefully it’s of some use to anyone building, or looking to build, a Caterham.
[ Bonus points for anyone who can count the number of “in the ends“, “at the end of the days“ and “measure twice, cut onces“ :-) ]
Finally, yes.. I know sessions 24 and 32 a missing - I forgot to roll the cameras for some reason.
00:00 Intro
03:20 Arrival
04:20 Session 1: IVA Trim and Steering Rack
04:57 Session 2: Body Protection & Gearbox, Bellhousing, Engine
05:31 Session 3: Harness Tapping *
05:41 Session 4: Front Suspension
05:59 Session 5: Front Suspension & Headlights
06:35 Session 6: Headlights & Front Suspension
07:44 Session 7: Uprights
08:13 Session 8: Brake Pipes, Front ARB & Dinitrol
08:33 Session 9: Horns and Final Front ARB Fit
08:57 Session 10: Engine Mounts, L-Hose & Hoist Extensions
09:35 Session 11: Engine In
10:53 Session 12: Attempted Gearbox Shift & Electrics
11:59 Session 13: Exhaust Headers, Cat & Lambda Probe
12:49 Session 14: Steering Column & Oil Tank
13:43 Session 15: Odds & Ends, Radiator & Heater Unit
14:17 Session 16: Roll Over Bar, Engine Plumbing & Bonnet Test
14:48 Session 17: Engine Plumbing
15:43 Session 18: Prop Shaft & Differential
16:22 Session 19: Handbrake Cable, Diff Oil & De-dion Tube
17:16 Session 20: Handbrake, De-dion, Rear ARB & Radius Arms
18:03 Session 21: A-Frame, Rear Hubs, Brake Pipes & Wheels
18:55 Session 22: Knee Trim & Carpets
20:13 Session 23: Carpets & Seats
20:43 Session 25: Engine Start
22:01 Session 26: Water Bleeding
22:11 Session 27: More Water Bleeding
22:39 Session 28: Boot Floor, Fuel Filler & Carpets
23:39 Session 29: Fuel Filler, Torque Rear & Rear Wings
25:11 Session 30: Washer Bottle
25:42 Session 31: Rear Brake Hose, Rear Lights & Indicators
25:58 Session 33: Front Wings, Lights, Handbrake
26:59 Session 34: Brake and Clutch Fill & Front Wings
27:54 Session 35: Front Wings, Handbrake Cable & Tidy-ups
28:26 Session 36: Repeaters, IVA Mirrors, Wipers and Rear Hubs
29:38 Session 37: Getting Ready for PBC
30:44 Post Build Check
31:25 Individual Vehicle Approval
32:41 Conclusion
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