Molds for 3D printing STL
Blender file with editable mesh
4.5 months long project
Carbon parts building steps:
3D model Jaguar body
Make inner molds
Design and 3D print molds
Fill with gypsum
Sand and wax the molds
Make exterior molds
Cover the inner molds with plastic clay
Bake them
Let them cool down (baking plastic can be toxic, stove should be cleaned, room ventilated)
Separate molds
Make gypsum frame over outer mold
Sand and polish molds. High quality carbon part requires very clean mold surface.
Wax inner and outer molds
Make carbon parts
Make carbon patterns
Blend epoxy resin (using hardest after hardening one)
Apply resin to outer mold
Apply resin to carbon fiber
Cover the mold with carbon fabric
Apply resin again
Make a second layer if needed
Press with inner mold
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